Boplan teams up with Unilin Insulation to advance zero-harm safety vision

Investing in effective safety measures from start to finish is essential for maintaining a safe workplace. Unilin Insulation, a market leader in insulation solutions and roofing elements, understands this better than anyone. Boplan's impact-resistant safety barrier systems have become a cornerstone of the company's zero-harm safety vision. Let’s explore the challenges and solutions behind this project.

The challenge

How Boplan supports Unilin Insulation’s mission to become a zero-harm company

Safety has been a top priority for Unilin Insulation for years and is deeply ingrained in its organizational culture. This commitment to safety is evident in preventive measures, including implementing high-quality safety solutions. In the video, Arne Bonnez, Plant Manager at Unilin Insulation, shares insights into the company’s zero-harm safety vision and the role Boplan plays in achieving it.

Protecting pedestrians and infrastructure from collisions

Our safety solutions at Unilin Insulation:

The clear floor marking tape in Unilin Insulation’s warehouses makes walkways highly visible. This ensures pedestrians stay alert while navigating the workplace. Boplan's physical protection solutions also play a critical role. In the storage area of the Desselgem site, forklifts are used intensively on a daily basis. To address this, we installed safety barriers of various sizes and applications to optimally protect pedestrians and infrastructure. Boplan conducted a comprehensive needs analysis in collaboration with Unilin Insulation.

Yellow Boplan TB 260 PLUS in a Unilin facility

"We work with our customers to develop the most suitable safety solutions tailored to their specific needs. We consider three key factors: the vehicle’s weight, speed, and potential impact angle. Transparency is fundamental to this process," says Sebastian Depuydt, Sales Account Manager of Boplan Belgium.

"This approach has led to sustainable, effective, and customized safety solutions that align perfectly with Unilin Insulation’s zero-harm safety vision."

Yellow Boplan TB 260 PLUS in a Unilin facility

Safety barriers with handrails

Physical protection was installed along walkways to prevent pedestrians from entering the warehouse and being directly exposed to forklift traffic. The TB 400 Plus safety barriers ensure clear separation and safe crossings.

Customized bollards with handrails

Strategically placed, impact-resistant polymer bollards combined with robust handrails effectively protect load-bearing columns from collision damage. This customized safety solution enhances both visibility and structural integrity. The bollards make forklift operators more cautious during maneuvers. The design allows enough space around pillars for access to fire prevention equipment and efficient goods storage. Extra-tall bollards connected by handrails provide added strength and maximum stability.

Like all FLEX IMPACT® products, these safety solutions absorb impacts and return to their original shape effortlessly.

Yellow Boplan BO200R with handrails in a Unilin facility

Kick rails and height restrictors

We installed kick rails along the walls. This ensured effective protection against forklift damage without limiting aisle space. The TB MINI with a 5 kJ impact resistance was also installed. This barrier, consisting of a single tube just above ground level, absorbs collisions with light rolling stock.

Goalposts were installed to protect gates from collisions. These durable height restrictors provide physical protection while improving driver visibility. A unique feature of this installation is its impressive height of over 20 feet (6 meters), customized for this location.

Discover the guiding principles behind this successful collaboration here!

Unilin building

About Unilin Insulation

Unilin Insulation is an international market leader with over 50 years of experience in producing insulation solutions and roofing elements. Operating eight manufacturing units across Europe, the company produces more than 430,556,000 square feet (40 million square meters) of insulation boards and roofing elements annually. 

Safety is integral to its corporate culture. As part of its zero-harm safety vision, Unilin Insulation partnered with Boplan to equip its Desselgem site with top-quality safety barriers. Boplan installed a variety of safety solutions, including safety barriers, bollards, height restrictors, and kick rails from the innovative FLEX IMPACT® range. 

Wondering how our safety solutions can enhance your workplace safety? Contact us!