Robust safety barriers reduce the risk of forklift incidents and damage at Instantprint

At Instantprint's (Blue Tree Group) print production site in Rotherham, logistics intensity is high. Forklifts and employees constantly share the same workspace. The company needed an integrated approach to protect both its employees and sensitive infrastructure. Together with Boplan, Instantprint looked for a complete safety solution: flexible, durable and tailored to the complexity of their logistics environment.

Yellow Boplan SG SWING GATE, TB400 PLUS, BO250T in a BluetreeGroup facility

From demarcation to impact protection: one coherent safety concept

High logistics intensity calls for well-designed safety barriers

Following a thorough analysis of traffic flows, bottlenecks and sensitive areas, Boplan proposed a complete solution using products from the FLEX IMPACT® range. These polymer solutions absorb impact energy to limit damage.

The TB 400 PLUS was installed at strategic points with high forklift traffic. This low yet robust barrier with handrail provides clear visual guidance and absorbs impacts in the event of a collision. The HP PLUS handrails guide pedestrians safely through the warehouse and prevent them from unintentionally entering vehicle zones. The bright yellow colour enhances visibility and contributes to a well-structured working environment.

Yellow Boplan SG SWING GATE, TB400 PLUS, BO250T in a BluetreeGroup facility

Boplan installed SWING GATES at pedestrian crossings. These swing gates ensure that pedestrians only cross in a controlled manner, clearly separating walkways from vehicle traffic. The SWING GATES also integrate seamlessly with the broader FLEX IMPACT® range, delivering a visually streamlined and functionally cohesive system.

BO200R bollards provide targeted protection at critical points such as passageways, corners and near doors or equipment. They absorb vehicle impacts and thus prevent damage to infrastructure or equipment.

The removable base plate ensures maximum flexibility. In areas where logistics flows change frequently due to such factors as seasonal storage, temporary rerouting or maintenance work on machinery, a removable base plate provides the ideal solution. These safety solutions can be easily removed and reinstalled without structural work. This keeps the site flexible.

Yellow Boplan TB400 DOUBLE GRILL in a BluetreeGroup facility

The TB 400 Double Grill protects electrical cabinets from falling goods or forklift collisions. This protection prevents damage and minimises the risk of operational downtime or fire hazard.

The complete solution not only guarantees structural safety but also strengthens operational efficiency and visual order in the workplace. Exactly what Instantprint needed in their demanding environment.

We visited the Boplan booth at NEC Birmingham and were impressed.

The products stand out for their quality and design. We now know we can count on strong support and smooth communication with our Boplan representative.

Instantprint (Blue Tree Group)
Yellow Boplan TB400 PLUS in a BluetreeGroup facility

The effects are both visible and tangible

The result: visible structure, tangible safety

  • Walkways and traffic routes are clearly separated

  • Infrastructure and equipment are well protected

  • Employees move through the workplace more safely and with greater confidence

We’ve been working together for years. Boplan consistently proposes the best solutions. The secured zones look excellent and provide effective separation between pedestrians and vehicles. We are therefore very satisfied with the result.

Instantprint (Blue Tree Group)

About Instantprint

Instantprint (Blue Tree Group) is an established name in the print and manufacturing industry, with over 20 years of experience in global book and print distribution. From their headquarters in Rotherham, they manage large-scale printing projects in collaboration with governments, NGOs and international partners. Boplan installed various FLEX IMPACT® solutions on the premises, including robust safety barriers, bollards and safety gates.

Interested in investing in durable safety solutions too?
Discover how our safety products can optimise your logistics centre. Download the catalogue or get in touch with our team.